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Nestable containers / totes

Smart storage solutions for efficient logistics

Nestable bins

Designed for practicality and performance

Nestable containers are designed to simplify logistical challenges while maximizing space efficiency. Whether you’re managing automated conveyor systems or manual handling tasks, these totes will transform how you handle storage and transport.

  • Built for automation: Compatible with modern automated conveyor systems for streamlined workflows.
  • Ergonomic design: Handles and lightweight materials ensure smooth manual operations with reduced physical strain.
  • Customization options: Tailor your containers with lids, bail arms, and more to meet the specific requirements of your operations.

View a 3D model of the nestable container

Discover our nestable container solutions 

Our nestable bins are designed for industries needing efficient, reusable packaging systems that maximize space and reduce transport costs. We offer: 

  • Standard nestable containers: Ideal for saving storage space, cutting return transport costs, and improving logistics efficiency.
  • Custom totes: Tailored to meet specific requirements, commonly used for online grocery delivery or retail logistics.

Start your custom project
 

Black, stacked nestable containers with closed lids

Product characteristics and advantages

Our totes are designed with innovation and practicality in mind, offering unparalleled advantages to enhance your operational processes. By focusing on durability, efficiency, and customizability, we deliver solutions tailored to meet diverse industry needs.

Advantages

  • Durability: Designed with high-quality materials, ensuring long-lasting performance and reduced replacement costs.
  • Cost-efficiency: Reduces overall operational expenses through optimized logistics and
  • Sustainable: Produced using eco-conscious methods that prioritize renewable resources and minimize environmental impact.
     

Key features

  • Save up to 80% space: Nestable containers significantly reduce storage volume when nested, optimizing space in warehouses and return shipping.
  • Seamless handling: Ergonomic handles ensure comfortable carrying during manual processes, while their design integrates perfectly with automated systems.
  • Safe stacking for flexibility: Bins can be safely stacked with or without bail arms, catering to diverse storage scenarios.
Smiling consultant

Ready to improve your storage and logistics efficiency?

Get in touch with our team to discuss your project, or request a free consultation to explore custom packaging solutions tailored to your needs.

Talk to an expert

Examples of customization options

Discover how our nestable containers can be tailored to fit your specific requirements. With a range of customization options available, you can ensure these totes meet your operational needs seamlessly.

Base & wall design

Green nestable container manufactured for John Lewis

Solid walls/bases

Solid walls/bases for protection of small or sensitive items.

Blue nestable container with perforated walls

Perforated walls/bases

Perforated sides/bases for airflow, drainage, or weight reduction.

Red nestable tote with reinforced base

Reinforced base

Reinforced base for heavy loads up to 50 kg and compatibility with automation.

Stacking/nesting mechanisms

180 stack nest container mechanism explain

180° stack/nest rotation

180° stack/nest rotation design: stack when full, nest when empty.

Nestable container - stacking on lid

Stacking with lid

Stacking with lid if contents need protection during transit.

Nestable container with bail arms

Bail arms

Open containers can be equipped with bail arms to ensure safe and secure stacking.

Material & color

Black nestable tote made of ESD material

Food-safe or ESD-safe

Food-safe or ESD-safe materials for pharma/electronics.

Black nestable container with hinged lid and UV protection

UV-resistant or anti-static

UV-resistant or anti-static materials for specialized environments.

Red, nestable container wit folding lid

Color-coding

Color-coding to indicate product type, zone, or customer.

Handling & ergonomics

Ergonomic handles for nestable containers

Ergonomic handles

Ergonomically designed handles for comfortable manual handling. 

Drainage base with holes for nestable totes

Drainage system

Drainage holes to allow excess water to escape and prevent pooling.

Nestable containers on an automation system

Designed for automation

Seamless integration with automation systems

Labeling, branding and tracking

Personalize your totes with a range of labeling options to suit your needs.

Label pocket for containers

Label pockets

Practical for quick and interchangeable labeling for organization, identification, and tracking.

Individual hot stamped logo on plastic container

Individual labeling

Hot stamping, pad printing, thermal printing, screen printing, font inserts, foil stamping, and laser marking.

RFID chip on the plastic container

Transponders/RFID chips

Rapid product identification and tracking throughout the supply chain.

Example product

Stack and nest containers

Rotary stacking containers are stackable containers that are nested as empties, allowing a considerable reduction in volume. Due to their design, they can be stacked in one position. If the upper container is rotated by 180 degrees, two containers can be nested inside each other. Depending on the container type, the transport volume is reduced by up to 85 percent.

Features

  • Dividers allow up to three compartments per tote for organized storage
  • Dedicated slots enable secure placement of up to three bags in one box
  • Ergonomic design includes four handle slots for comfortable handling
  • Perforated sidewalls ensure quick temperature acclimatization across zones
  • Clear identification markers distinguish different picking areas
  • Water drainage holes comply with fire safety regulations
  • Stacking direction indicators guide proper stack and nest positioning
  • Safety tabs provide secure and stable stacking

View 3D model of a stack/nest container

Case studies

Optimizing online food logistics

Discover how innovative tote solutions revolutionized online food logistics in this detailed case study. Learn how customized labeling, advanced tracking technologies, and sustainable designs enhanced operational efficiency, streamlined logistics, and improved overall customer satisfaction.

Read the full story

Elevating fulfillment with TGW's automation for Frisco

Frisco, a leading Polish online grocery retailer, transformed its operations with TGW Logistics and Utz to overcome capacity, labor, and scalability challenges. Using TGW's automated shuttle warehouse with 36,000 storage locations and Utz's specialized nestable containers, Frisco quadrupled processing capacity, reduced lead times, and enabled same-day deliveries. 

Learn more about Frisco's transformation

Industries we serve

Our totes are trusted by clients across multiple industries due to their flexibility and adaptability. Some of the industries we specialize in include:

Grocery and e-commerce: Safe for food-grade storage and transportation.
Retail and consumer goods: Durable, collapsible solutions for high-volume goods in transit.
Post and courier services: Reliable solutions for efficient sorting, storage, and delivery processes.

Explore how we’ve helped companies like yours reduce costs, improve efficiency, and deliver sustainability through custom nestable bin solutions.

Companies using our nestable totes

H&M logo
E.Leclerc logo
DHL logo
Frisco logo
Kroger logo

Frequently asked questions

How much space can I save with nestable containers?

When nested, these containers provide up to 80% space savings, making them ideal for logistics setups where space efficiency is key.

Are nestable containers compatible with automated systems?

Yes, nestable containers are specifically designed to be compatible with most automated conveyor systems.

Can I customize nestable containers for specific use cases?

Absolutely! Customization options include lids, bail arms, color selection, and specialized handles to suit your exact requirements.

What industries benefit the most from nestable containers?

Industries such as logistics, retail, manufacturing, and food distribution see significant efficiency and cost-savings with nestable containers.

Smiling consultant

Ready to improve your storage and logistics efficiency?

Get in touch with our team to discuss your project, or request a free consultation to explore custom packaging solutions tailored to your needs.

Talk to an expert

Related information

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Over the past 75 years, Utz has created tens of thousands of products for almost as many satisfied customers. Our catalog shows you the entire Utz product range.

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